Hey y’all! Wanted to update you on the journey here. I was originally hesitant to name the shop since I couldn’t prove if they had done something wrong or what. Ultimately they’ve invested a ton of their time (12 extra hours) & money (some custom work explained below) into fixing my issues and I left this am with a great outcome and $0.00 extra dollars spent. They’re called East Coast Gear Supply here in North Carolina. I can’t recommend them enough after this.
So what was the ultimate issue? My driveshaft & pinion angle along with the new small 4.88 pinion caused a harmonic in the system. I had a small spacer on the carrier bearing that came with my lift already. After installing a 3rd set of gears, now from revolution and not spicer, he said it was better but not great. They added stacks of washers to push my driveshaft down and tested a few combos. Then they literally made a new spacer and added new hardware to get my driveshaft at a better angle. It’s still not perfect and they recommended I get adjustable rear UCAs to adjust the pinion angle better, but for now the harmonic is 99% gone. You can ever so faintly hear it if you know what to listen for over my M/Ts.
Ultimately, I’m super happy. They stood 100% behind their work and went way above and beyond. I have a 2 year warranty that I know they’ll stand behind and hopefully if this happens to anyone else they can try this as an easy fix.
I can already feel some folks calling BS on this. While it was driving me nuts and I was waiting to get back in the shop
I found this excellent article that explains driveline harmonics on a hot rod page.