VIDEO : DIY DOOR HANGER - Easy to make and all for about $16

wayoflife

Administrator
Staff member
Thanks to the awesome engineers over at Jeep, removing the doors on a Jeep JL Wrangler or JT Gladiator pickup truck is easier than ever before. And because of it, there really is no reason why you shouldn't be taking yours off, especially now that summer is here! Well, except for the fact that they do take up a lot of space, get in the way and leaving them on the ground or resting up against a wall, can lead to them getting damage. So, what do you do with your doors once they are off?

For me, the answer was to hang them. Specifically, up on a wall so that I could get them off the ground and out of the way. And, while there are a myriad of door hangers out there that you can buy, most cost upwards of $100 or more. Needless to say, I decided to make my own and in this short video, I'll so you just how easy it is to make, in less than half an hour and with just a basic set of tools. Of course, the best part about my DIY solution, is that you can find everything that you need at your local Lowe's Hardware Store or the like and it can all be had for about $16 and change! And that, is what the PIPPI Project is all about.



RECOMMENDED BUYS
Milwaukee M18 Drill: https://amzn.to/3gyMeBE
Milwaukee Drill Bit Set: https://amzn.to/3wo3oIZ
Tekton Socket Set: https://amzn.to/3pPUMZp
Tekton Screwdriver Set: https://amzn.to/3wpnPWa
Milwaukee Tape Measure: https://amzn.to/3wrsmHG
Stud Finder: https://amzn.to/35iw6is


WHAT YOU WILL NEED
(3) 24" - 2x4 Project Lumber
(4) 5/16” X 2-1/2” Lag Bolts
(3) 5/16” X 3” Lag Bolts
(4) 1/4” X 3-3/4” SCREW EYES
(7) 5/16" Washers
• 1/2" Socket
• Socket Extension
• Ratchet
• Screwdriver
• Hand Drill
• 3/16" Drill Bit
• 7/32" Drill Bit
• Tape Measure
• Stud Finder
• Level
• Pencil
• Safety Glasses


INSTRUCTIONS
1. Take one of the 2x4’s, lay it flat and then make a mark 3" down its length and centered to its width.
20210608111217-d1e58720-me.jpg


2. Next, make a mark in the center of its length which will be 12" down from either end and again, centered to it's width.
20210608111211-10c17200-me.jpg


3. Measuring from the opposite end, make one final 3" down its length and centered to its width.
20210608111209-5b1370f6-me.jpg


4. Using the other 2 pieces of 2x4 as a stand, drill a hole all the way through the 3 marks you made using a 7/32” drill bit.
20210608111214-f7645c58-me.jpg


5. Take one of the other 2x4s, lay it flat. Then measure and make a mark 4" down its length and make a cross mark 3/4" in from the edge.
20210608112333-82a34a55-me.jpg

20210608112341-a22650cf-me.jpg


6. The same will need to be done on the opposite end, mark 4" down the length and cross mark it 3/4" in from edge.
20210608112336-bbdfa6d0-me.jpg


7. Repeat steps 5 and 6 on the remaining piece of 2x4.

8. As before, use 2 of the 2x4s as a stand and drill holes all the way through the marks you just made using a 7/32" drill bit.
20210608112344-9a39bbe4-me.jpg


9. Take the first 2x4 you worked on, the one with the 3 holes in it and stand it up on its narrow side. Then, take one of the other 2x4’s and place it on top of the first so that the two pieces together, create an upside down "L" shape. You'll want to make sure that the pieces are sitting flush and that the top piece has its 2 holes lined up with the piece below.
20210608115214-5e47ad30-me.jpg


10. Using the 2 holes as a guide, drill pilot holes into the 2x4 below with a 7/32" bit.
20210608115208-ec57051f-me.jpg


11. Remove the top piece, flip the lower one over so that it's standing up on the opposite edge. Repeat steps 9 and 10.

12. Using 2-1/2" lag bolts and washers, secure the 3 pieces of 2x4 together. You will need a 1/2" socket for this job.
20210608115211-befdc47f-me.jpg


13. Place the assembled pieces on its flat side and then make a mark 12" down the edge of both wings to locate the center of them.
20210608123755-f99cb975-me.jpg


14. From the center point, measure 6-1/8” up, make a mark and then 6-1/8” down and make another mark. Measure 3/4" in from the side and made a cross mark on both points. Ultimately, you'll want the two marks to be 12-1/4" apart. Repeat steps on the other wing.
20210608123752-6c1e9647-me.jpg


15. Using a 3/16" bit, drill pilot hole through the marks you just made.
20210608185120-7e0a3751-me.jpg


16. Install screw eyes on each of the 4 holes so that AT LEAST 2" of its length is driven in to the 2x4. Placing a screwdriver through the screw eye will help give you the leverage needed to drive it in. When finished, the eye should be sitting perpendicular to the length of the 2x4.
20210608185123-0ed875be-me.jpg


17. Use a stud finder to help locate a stud on your garage wall where you want to mount your door hanger. Once you’ve decided the approximate height of where you want your doors to be hung, make a mark to locate the top mounting hole.
20210608185125-e4382cda-me.jpg


14. Use a 7/32” bit to drill a pilot hole through the drywall and into the stud.
20210608185129-ec16c63d-me.jpg


15. Install a 3” lag bolts and washer in the top hole of your mount and so that it's just poking through the other side. A ½” socket will be needed for this.
20210608185133-9d7bed0a-me.jpg


16. Position the mount on the wall and so that the lag bolt is lined up with the pilot hole you made. Then, secure it in place using a 1/2" socket.
20210608185136-0377b25b-me.jpg


17. Use a level to make sure the mount is sitting straight on the wall.
20210608185140-338561f4-me.jpg


18. Using the mount as a guide, drill pilot holes into the stud for the remaining 2 holes.
20210608185144-fd1334c2-me.jpg


19. Finally, secure the mount in place using the remaining 3" lag bolts and washers.
20210608185147-078a8605-me.jpg


This is what your door hanger should look like when all is said and done.
20210608185151-7c640289-me.jpg


And, this is what it will look like with your doors hanging from it.
20210608185154-967f2404-me.jpg


Easy as that! I hope you found this write-up to be helpful :)
 
Last edited:
Great write up, not as cheep but you can use garage rollup door hinges. Can get them free from garage door installers have some mods on it but gives you a sleeve instead of a loop
 
Great write up, not as cheep but you can use garage rollup door hinges. Can get them free from garage door installers have some mods on it but gives you a sleeve instead of a loop
Yup, I'm sure there are tons of way to do this. Heck, I could have welded something up and made it out of steel but the point of this project was to make something that ANYONE could make and for as CHEAPLY as possible. :)
 
Top Bottom