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  1. klungly

    CJ buggy build

    Welded a plate to the roll cage and made it so I can remove the battery box. Bolted in the battery box and put I my new battery
  2. klungly

    CJ buggy build

    Got a new battery box and battery. Getting them mocked up.
  3. klungly

    TJ hood louver install

    Installed a hood louver to help remove hot air from my engine bay. If it doesn't work I have a few other ideas.
  4. klungly

    CJ buggy build

    I made and welded in some fuel cell mounts. Drilled and tapped mounting holes
  5. klungly

    Rubicon sway bar disassembly.

    BABOOZLE have me this sway bar to see what I could do. It took a while to figure out how to take it apart without destroying the whole thing. Finally took the short half to work and put it in the arbor press. Got that half apart, the other side should be the same. From what I can tell a new...
  6. klungly

    CJ buggy build

    Reinforcing the frame to role cage with some more tubing.
  7. klungly

    CJ buggy build

    Temporarily mounted the orbital valve and steering column. I'm happy with where the valve is but the column might be a little too high. I'll have to make a new bracket.
  8. klungly

    CJ buggy build

    Thank you!
  9. klungly

    CJ buggy build

    Added some supports going from the shock hoops to the section of frame with the engine mounts. Should help stiffen everything up front when I cut out the unneeded part of the old frame. Started plumbing the transmission cooler lines. I wanted to make each line out of a single piece of tubing...
  10. klungly

    CJ buggy build

    Closed up a few holes in the fire wall, still need to clean the patches up. Remebered how much I don't like welding sheet metal. Started working on a plate to mount the steering column and orbital valve on.
  11. klungly

    CJ buggy build

    Took out all the old wiring and fuse box. Going to make a very simple harness with relays and circuit breakers instead of fuses. Took out the old dash to make a new one. Made a mounting bracket for the u joint that holds the steering column.
  12. klungly

    CJ buggy build

    Thank you, now the hard part begins.
  13. klungly

    CJ buggy build

    Made a mounting plate for my power steering reservoir and mounted it.
  14. klungly

    CJ buggy build

    Fuel cell supports are in. I'm really happy with how the fuel cell fits in the cage. Put the seats in to start working on the steering done.
  15. klungly

    CJ buggy build

    Still waiting in some tubing to come in, so I've been going through all my short cuts and adding supports. Stiffened up the rear with a few. And final welded some that had already been cut and notched.
  16. klungly

    CJ buggy build

    End of the summer, but I planned on having a roller this time last year. Haha
  17. klungly

    CJ buggy build

    Some more parts came in. Steering column universal joint, some relays and wire.
  18. klungly

    CJ buggy build

    The new power steering pump and brake booster are in. Finishes welding and painting the brackets for the booster today.
  19. klungly

    CJ buggy build

    Gonna be working 12s next week, hopefully only next week. Made some progress while I have the time. Got the steering column parts machined to fit in the universal joint and test fitted the steering wheel. Modified the brackets for the brake booster, will weld them up in the next couple days...
  20. klungly

    CJ buggy build

    Thank you!
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