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  1. klungly

    CJ buggy build

    Almost finished with the fire wall. Took out the seats to get ready to make floor pans
  2. klungly

    CJ buggy build

    Typical Washington weather, raining until next May. It gave me a chance to get some work done on filling the holes I cut in the fire wall.
  3. klungly

    CJ buggy build

    Getting fluids put in. Power brake vacuum line is in. Picked up some material for floor pans and belly skid plate.
  4. klungly

    CJ buggy build

    Driver's side is done. I'll grinder everything clean once I've finished with the whole fire wall.
  5. klungly

    CJ buggy build

    Pulled a dent out of the front bumper and capped the ends off. Made a grill support that won't interfere with the coilovers. Started fixing the hole in the fire wall where the cage transitions into the shock hoops.
  6. klungly

    CJ buggy build

    Did some painting on the roll cage and made some supports for the cowl.
  7. klungly

    CJ buggy build

    Thank you!
  8. klungly

    CJ buggy build

    Transmission crossmember is in
  9. klungly

    CJ buggy build

    Made progress on the transmission crossmember
  10. klungly

    CJ buggy build

    At full droop there is 5" of the 8" of total spline length exposed. Sitting at ride height 3" of splines are exosed.
  11. klungly

    CJ buggy build

    Thank you. I had the same concern. I lifted the rear end until I was at full droop and still had spline engagement. There is 8" of splines there. If there turns out to be not enough, I'll shorten my control arms an inch or two.
  12. klungly

    CJ buggy build

    Thank you!
  13. klungly

    CJ buggy build

    All the machining is done on the transfer case rear output yoke. Everything fits nice and tight. New drive shaft is in. The next nice day I'll take it outside and make sure the transmission works after it was rebuilt at home.
  14. klungly

    CJ buggy build

    Yes, but the super short sye from jb conversions uses a really short yoke. I have to shorten it to be able to get thread engagement for the yoke nut. The new yoke is about 1/2" longer from the start of the splines than the old yoke. I'll still need to take it to work and turn it on the lathe...
  15. klungly

    CJ buggy build

    Thank you!
  16. klungly

    CJ buggy build

    Made progress on the new yoke
  17. klungly

    CJ buggy build

    The new drive shaft arrived today. Really excited, except the bolt pattern from yoke from my transfer case doesn't line up. And the yoke that Adam's sent me is too long for the stubby slip yoke eliminater on my transfer case. Kinda frustrating. I'm machining the new yoke to fit. Probably...
  18. klungly

    CJ buggy build

    Transfer case height is a lot better with the new plate
  19. klungly

    CJ buggy build

    Got the new adapter plate bolted to the transfer case
  20. klungly

    CJ buggy build

    Thank you. The rear drive shaft should be delivered on the 9th so maybe a first drive may happen this weekend.
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